Infrastructure and facilities
 
   

In house Machining Facilities with over 87 % machine time utilization

• CNC / VMC technology fully adopted

• Focus is on  value added in house operations.

• Conventional  operations  outsourced due to space limitations.

• Company has connected electricity load  of 100 Kva

• Now MEPL  set up – matches  the world  standards.

• Company has been certified for  ISO/TS16949:2009.

• Company acquired 4000 sq. mtr industrial  land in 5 star MIDC in Kagal for further expansion. It  is about 9 k.m from existing set up.

 
 
:: VMC Section  
   
Sr No
 Machine Type
Make
Model
Brief Description
1
VMC Machine
Hurco
VMX-24

X-610 Y-450 Z- 610 with Hurco System 24 tool ATC with Ultimax System (G36)

2
VMC Machine
Hurco
VMX-24 STD

X-610 Y-510 Z- 610 with Hurco System 24 tool ATC (BT40) with Ultimax System (E12)

3
VMC Machine
Feeler
FV-760

X-760 Y-400 Z-600 24 tool ATC with Mitsubishi 64S System

4
VMC Machine
Feeler
FV-580

X-580 Y-400 Z- 600 with Mitsubishi System 24 tool ATC with Mitsubishi 64S System

5
VMC Machine
Hurco
VM-1

X-560 Y-400 Z- 420 with Hurco System 16 tool ATC with Ultimax System.

6
VMC Machine
Hurco
VMX-24

X-610 Y-450 Z- 610 with Hurco System 24 tool ATC with Ultimax System

7
VMC Machine
AMS
VMC-04

X-800 Y-450 Z- 710 with Rotary Table & 24 tool ATC with Fanuc System.

8
VMC Machine
Doosan
V-430

X-600 Y-430 Z- 610 with Rotary Pallet Changer with 24 tool ATC with Fanuc System

9
VMC Machine
Doosan
VC-430

X-560, Y-430 Z- 570 with Rotary Pallet Changer with 30 tool ATC with Fanuc System

10
VMC Machine
Cosmos
VMP 23 AAPC

X-580 Y-420 Z- 510 with Rotary Pallet Changer with 20 tool ATC with Mitsubishi System

 
   
 
:: CNC  & Turn Mill Centre  
   
Sr No.
Machine Type
Make
Model
Brief Description
Maximum Machining Diameter
 
1
CNC Machine
Lokesh
TL 30
Fanuc System
300
2
CNC Machine
Lokesh
TL 25
Fanuc System
250
3
CNC Machine
Feeler
FTC-10
Fanuc System
200
4
CNC Machine
Feeler
FTC-20
Fanuc System
350
5
CNC Machine
Feeler
FTC-30
Fanuc System
350
6
CNC Machine
Jyoti Make
DX-200
Fanuc System
300
 
7
CNC Machine
Goodway
CNC 3
Fanuc System
350
8
CNC Machine
Lokesh
TL 30ER
Fanuc System
9
CNC Machine
Lokesh
TL 30EX
Fanuc System
650
10
CNC Machine
Daewoo
PUMA-300
Fanuc System
350
11
HMC
Mazak

Horizontal Machining
Centre Model
HCN-5000

X-730 Y-730 Z- 800 with Rotary
Pallet Changer with 40 tool ATC
along with Mazatrol System.

   
12
Turn Mill Centre
DMG
CTX-510 (CT)
Fanuc System with " 4th axis"
465
13
Vertical Turning Lathe

Ace Micromatic

VTL 30/700

Fanuc System
600
 
14
Vertical Turning Lathe

Hwacheon

VT 450R

Swing over bed 610mm,
Max turning  dia 460,Turning length 460 mm
8 tool ATC with  Fanuc System

460
 
15
Vertical Turning Lathe
Doosan

V 400 M

Swing over bed 610mm,
Max turning dia 420,Turning length 400 mm
12 tool ATC with Fanuc System

420
 
16
Vertical Turning Lathe
Doosan

Vertical Turning Lathe
Model V400

380 mm Maximum Machining Diameter
with Fanuc System with Live Tool

380
 
17
Vertical Turning Lathe
Ace
Manufacturing System

Vertical Turning Lathe
Model VTL 30RH

500 mm Maximum Machining Diameter
with Fanuc System

500
 
18
Vertical Turning Lathe
Ace
Manufacturing System

Vertical Turning Lathe
Model VTL 30MLH

425 mm Maximum Machining Diameter
with Fanuc System with Live Tool

425
 
   
:: S.P.M. Section  
   
Sr. No.
Machine Type
Brief Description
1
Broaching Section

Vertical Broaching Machine with Auto Return Stroke 10 Tonne Capacity

2
Broaching Section

Vertical Broaching Machine with Auto Return Stroke 16 Tonne Capacity

3
Drilling
For Drilling of Sleeves
4
Honning Machine
Honning Operation
5
Pneumatic Punching Machine
Bradma Make - For Marking on Component
6
Gang Milling - SPM
For Milling of Planet Carriers
7
Cross Hole Drilling SPM
For Cross Hole Drilling of Planet Carriers
8

SPM for Quill Control Lever

Facing ,Drilling & Tapping

 
   
   
:: Conventional Setup  
   
Sr. No.
Machine Type
Brief Description
 
1
Turning Section
HMT Vikram Lathe - 1000 mm
2
Milling Section
Vertical Milling Machine HMT  FN2V
Horizontal Milling Machine  HMT FN2H
Horizontal Milling Machine  HMT FN2H
3
Drilling Section
HMT Radial Drilling Machine  RM62
HMT Radial Drilling Machine  BVR3
Effco Column Drill Machine  P4/ 38 mm
Piller Drill Machine 25 mm   +  4 small drill machines
Desai Machine Tools - Tapping Machine
 
   
       
Centers Where performance & Value addition takes place  
   
   
   
   
   
   
   

 

 

 
CNC Machine

 
   
   
DMG -Make Turn Mill Centers 4th Axis Machine
 
   
 
   
Heating Furnace

 
   
   
Honing Machine

 

 

Vertical Broaching Machine
 
   
   
SPM for Drilling Operation

 

Pneumatic Punching Machine
 
   
   

 

Cleaning Machine
Alkaline water wash, centrifugal rinsing before protective coats – good finish

This is another utility in which we have invested to reduce dispatch cycle time and improve human efficiency for giving best quality of post production care for benefit of our customers.

 
   
   
Additional Facilities
 
       
Multispindle Drilling SPM
 

 

 
Keyway Broaching M/c

 

 

 

 
SPM Drilling

 

 

 
   
   

CNC – PUMA-300
 

 

 
VMC Machine
 
   
   
   
Foundry Project : Marvelous Vimercati Foundry Pvt. Ltd.  
   
A Joint Venture With M/s. Officine Vimercati s.r.l Italy  

(3600 Tonnes per Annum Spheroidal Graphite Iron Production Capacity)

 


Location

  • At B-74 Five Star M.I.D.C. Kagal, Kolhapur
  • Plot Area – 4000 Sq. Mtr.
  • Main Building Area - 1200 Sq. Mtr.
  • Office & Administrative - 300 Sq. Mtr.

 

 
   
Plant & Equipments      
       
Melting & Pouring Section
  • Induction Furnace of Inductotherm Make 550 KW & 2 Melting Pots of 500 Kg. capacity with IGBT control
   
       
  • 500 Kg. Magnesium Treatment with Tundish Laddle
   
  • Monorail Pouring System with 2 nos. 250 Kg. pouring ladles.
   
       
Sand Processing      
  • Green Sand
  • Fully Mechanized Sand Plant of 10 MT/hr Sand Handling Capacity
  • Knockout Machine
  • Overhead Magnetic Belt Separator & Magnetic Pulley
  • Polygon Siever
  • Sand Cooler
  • 250 Kg. Intensive Sand Mixer
  • 60 Tones Sand Storage Hopper
   
 
Fully Mechanized Sand Plant of 10 MT/hr Sand Handling Capacity
   
       
Moulding Section      
  • Simultaneous Jolt Squeeze Pneumatic Moulding Machines Arpa-450 with PLC
  • Automatic Mould Handling System with Track line
  • Moulding Box Sizes 500X550X300 & 600X600X400
  • KAISER make Screw Compressor
   
 
Simultaneous Jolt Squeeze Pneumatic Moulding Machines Arpa-450 with PLC
   
       
Core Shop      
  • Core Shop equipped with Cold Box core Shooter
  • Shell core Shooter
  • Sand Mixer
     
       
Pattern Making      
  • In-house Facility for Pattern layout Inspection
  • Routine maintenance of patterns
     
       
Fettling      
  • Shot Blasting Machine
  • Tumbblasting Machine
  • Pedestal Grinders
  • Pneumatic Tools
  • Electric Tools (Grinders)
  • Swing Frame Grinder
   
 
Shot Blasting Machine
   
       
Testing & Inspection Facility      
A) Material Testing
  • Spectrometer with 20 elements
  • Online Ferro Lab
  • Microscope with CCD Camera & Image analyzer
  • BHN Hardness Tester with Optical Magnification
  • Immersion Pyrometer
   
  Spectrometer with 20 elements    
     
  Microscope with CCD Camera & Image analyzer    
     
 
BHN Hardness Tester
   
       

B) Sand Testing

Well equipped laboratory for testing sand & metal properties Such as

  • Mould Hardness
  • Green Compression Strength
  • Moisture
  • Sand AFS No.
  • Permeability
  • Clay Contents
  • Compactibility
   
 
Laboratory
   
       
 Quality Assurance Facilities  
   
CMM (CNC) Inspection Facility at Unit No. 2


 
       
       
CMM (CNC) Inspection Facility at Unit A64


 
       
       
CMM (CNC) Inspection Facility
at Unit No. 2
 
       
       
Plus  full fledged Quality Management instruments like
Trimos, surface roughness tester, hardness tester
 
       
       
DIGITAL HEIGHT GAUGES
 
       


 

High Precision Contour Measuring m/c
FINAL INSPECTION AREA

 

 

 

 
   
     
     
 
 


Unit # 1

Marvelous Engineers Pvt. Ltd.
Unit No. I . E-12 MIDC. Gokul Shirgoan,
Kolhapur-416234
Ph. :- +91231-2671340 / 3292407
Fax.:- +91231-2671340
Email:- marvelous.engineers@gmail.com



Unit # 2

Marvelous Engineers Pvt. Ltd.
Unit No. II G-36 MIDC. Gokul Shirgoan,
Kolhapur-416234
Ph. :- +91 231- 2672441
Fax.:- +91 231-2671340
Email:- marvelous.engineers@gmail.com


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